Case Study: Pulp Molded Box for Powder Puff – Safe, Biodegradable & Beautiful

As sustainability becomes a global trend, more and more beauty brands are shifting toward eco-friendly packaging. One standout solution is the pulp molded box — ideal for packaging delicate products like powder puffs. Here’s a real-world case study of how we developed a safe, biodegradable, and aesthetically pleasing molded pulp box for a cosmetics brand.

6/10/20251 min read

🔍 Project Background:

Our client is a natural skincare brand focused on zero plastic. They were looking for a non-toxic, eco-conscious, and attractive box to replace their old plastic packaging for powder puffs.

🛠 Our Solution:

We designed a small molded pulp box made entirely from recycled plant fibers such as bagasse and bamboo pulp. The packaging is 100% plastic-free and compostable.

  • Material: 100% plant fiber (bagasse/bamboo)

  • Structure: Custom insert with snap-fit design

  • Finish: Raw paper texture, with optional embossed logo

  • Color: Natural grey, off-white, or custom Pantone colors

✅ Key Benefits:

  • Eco-Friendly: Fully biodegradable and recyclable

  • 🌿 Safe & Non-Toxic: Skin-contact safe, no harmful chemicals

  • 🎨 Aesthetic Appeal: Minimalist, organic design enhances brand image

  • 📦 Protective: Secure fit keeps powder puff in shape during shipping

💬 Client Feedback:

“This molded pulp box fits perfectly with our sustainability goals. Customers love the look and feel of the packaging.”
— Procurement Manager, Natural Cosmetics Brand


As sustainability becomes a global trend, more and more beauty brands are shifting toward eco-friendly packaging. One standout solution is the pulp molded box — ideal for packaging delicate products like powder puffs. Here’s a real-world case study of how we developed a safe, biodegradable, and aesthetically pleasing molded pulp box for a cosmetics brand.